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This is James R. Healey's USA TODAY column, which appeared March 19, 1999.

Fueled up for electric future

DaimlerChrysler car has protons and a few cons

ALEXANDRIA, Va. - Credit DaimlerChrysler with a masterstroke. The company is showcasing the latest generation of its fuel-cell, electric-power technology in the Mercedes-Benz A-class, a minisedan that'd be top-drawer even if it were burning corncobs.

The tall, stubby car - not sold in the USA - is roomy for its size and provides a surprising degree of the elevated seating position that's made sport-utility vehicles popular.

Not quite 12 feet long, it takes up little more than half a conventional parking space. Yet four big guys fit nicely inside; five can make it if the three in back are friendly.

The dashboard puts most controls close. Gauges are a bit small but clearly marked.

A-class got a black eye when it rolled over during a European car magazine's simulated emergency maneuvers. After briefly pooh-poohing the test, Mercedes revamped the suspension to make it more stable.

All things considered, A-class is as appealing as the Volkswagen New Beetle in an ugly-duckling way. DaimlerChrysler's fuel-cell benefits form the A-class' halo.

But a big problem with fuel cells is that they are, well, big. A-class was designed with space between the underbody and the interior floor, partly to accommodate batteries if A-class becomes Mercedes' electric car.

A fuel cell is a sort of chemical battery. It uses a process involving hydrogen and oxygen to create electricity, which powers an electric motor and drives the car.

So, DaimlerChrysler researchers reasoned, why not work like crazy to minimize a fuel cell's pipes and plates and miscellany and slip one into that battery gap? That's done, and the first brief test drives of the fuel-cell car were hosted near here this week.

DaimlerChrysler calls the machine NECAR 4 (New Electric Car, fourth version) and trumpets it as "the first driveable fuel-cell car introduced in the United States that demonstrates dynamic driving performance and zero exhaust emissions." Some truth there, some hype.

Consider that NECAR 4 uses liquid hydrogen as a direct source of hydrogen for that electricity-generating reaction. No public filling stations dispense liquid hydrogen, which must be at minus-423 degrees Fahrenheit. One is to open at the Munich airport in Germany this year.

NECAR 4 was, as claimed, driveable. It whipped back and forth just fine on a short stretch of local asphalt. Never broke, nor stumbled, nor failed to stop; never missed a corner, nor put upon its driver or passengers.

It ran fine at 40 miles an hour and has a claimed top speed of 90 mph. Cornering was passable if not sports-car-like. The tall stance suggests A-class would tip in corners like a phone booth in a hurricane. But that was offset by the low center of gravity, created by several hundred pounds of fuel-cell gizmos.

"Dynamic driving performance" was a stretch. Unlike most electrics, NECAR 4 felt sluggish accelerating from a stop or slow speed. The DaimlerChrysler rig depends on compressed air to fuel the reaction that generates electricity. And the compressor took a moment to spool up.

Under way, NECAR 4 did better, hustling properly to survive in suburban traffic. A video crew chasing the machine in a conventional minivan later commented that NECAR 4 forced the van to work to keep up. But it hardly was as yummy and satisfying and fun as DaimlerChrysler promised, or as much so as, say, Honda's EV-Plus battery-power electric already on sale.

Nor was NECAR 4 as quiet as most electrics. Blame that air compressor. It had a distant, annoying whine.

Inside, an obnoxious alarm sounded as the machine went through lengthy self-tests when the ignition key was turned. And the brakes were noisy.

The automaker promises to minimize or eliminate such problems by the time the real-world fuel-cell vehicle goes into production in 2004. No decision has been made where to sell the fuel-cell car first, nor even which model will be the fuel-cell machine. So "introduced in the United States" is a bit thin.

As with all electrics, NECAR's Achilles' heel is refueling. Unlike other electrics, though, the DaimlerChrysler car will go far between fill-ups: a claimed 280 miles, vs. 60 miles or so for a battery-power electric.

DaimlerChrysler hopes to develop the '04 model to accept methanol or another more common fuel as its source of hydrogen. That means a so-called reformer would be on the vehicle to extract hydrogen from the fuel. Reformers are big and chew up lots of space inside the car. And methanol puts out a little pollution. So "zero exhaust emissions" becomes a stretch.

Meanwhile, DaimlerChrysler's spotlighting its fuel cell in the kind of tidy, cultish, practical car that is easy to live with and is sure to attract lots of positive attention.

DaimlerChrysler NECAR 4

What is it? Mercedes-Benz A-class five-passenger, subcompact car converted from gasoline to an electric motor run by a hydrogen fuel cell. It's being used to demonstrate the progress DaimlerChrysler has made in fuel-cell development.

How soon? A-class isn't available in the USA and may never be. DaimlerChrysler promises to have fuel-cell cars in production in 2004, but it won't say how many, at what price, in which countries, or whether they will be A-class sedans or something else.

How big? A-class, regardless of how it's powered, is a marvel of packaging. It's 9 inches shorter than a subcompact Chevrolet Metro coupe, but has as much room inside as full-fledged compact cars much larger outside. Specifically, A-class is 140.6 inches long, 67.7inches wide, 62 inches tall, on a 95.4-inch wheelbase, weighing about 2,500 pounds powered by a gas engine, some 3,200 pounds with a fuel cell instead.

How much? DaimlerChrysler says fuel-cell cars would have to be priced about the same as conventional cars to sell.

Overall: A-class is terrific, if ungainly looking. Fuel-cell power still has drawbacks.






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